Track & Trace
Automation & Quality Assurance
The "Portable Powder Blending " plant is supplied with a truly dedicated control philosophy with full track & trace and built-in quality assurance. Thanks to the automation, including monitoring, control, and data acquisition (SCADA), it optimizes the entire production process resulting in highest end product quality and a guaranteed minimum cost of your products. Using the SCADA system together with the installed Radio Frequency Identification System we can monitor all production processes in real time. These two systems furthermore ensure the complete traceability of each batch from the reception of the raw materials through to production, transport, and distribution of our products to the final user.
This is truly a unique concept with lots of opportunities, a totally flexible blending solution with full control and high quality performance in any part of the world.
Batch Control ∨
The philosophy and built-in quality assurance, ensures full track and trace by control and monitoring of each unique batch through the use of incoming product barcodes, release for use through the recipe handling, weighing of minor ingredients followed by bar code application, repeat checking of barcode during unloading, check weighing and dedicated batch identification on each batchtainer through radio frequency tagging (RFID).
Recipe Control
Automation and Integration ∨
A fully operational and integrated Siemens HMI (Touch Screens), PLC and Scada System, prepared for connection to all leading ERP, ensuring a fast and efficient production planning and reporting providing full transparency and documentation at any point and time.
Automation and Integration. Scada System
International Standards ∨
Food safety is absolutely essential in the industry and therefore incorporated into the design of the "Portable Powder Blending" plant, resulting in a fully standardized solution fulfilling international standards and adhering to the highest Food Safety, Security and Quality Management Systems, including ISO 22000 certification. It is naturally certifiable towards KOSHER, HALAL and other customized quality norms, making this solution your guarantee for certified blending in any location in the world.
International Standards
Health & Safety ∨
Food Safety must go hand in hand with Health & Safety. The "Portable Powder Blending" plant has combined a Lean Optimized design with HACCP (Hazard Analysis and Critical Control Points) in all operations. The "Portable Powder Blending" plant has been designed with all environmental considerations, evaluating the potential impacts associated to the activity including air pollution, liquid waste, scraps, noise, odours and similar aspects. In addition the plant fulfills all required ATEX regulations.
Proven Technology ∨
The performance and high efficiency is based on a wide range of applied product blends passing individual process steps using high quality standardized components, with intuitive and easy operation through lean operation. To secure reliable and efficient production planning, the system has built In preventive and predictive maintenance tools. The standardized modules allow for adaptable packaging technology according to individual needs and optional requirements.
